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The Cable Tray Roll Forming Machine is designed to manufacture durable and precise metal cable trays used for supporting electrical wiring in commercial and industrial settings. This machine ensures efficient forming, perforation, and cutting, producing high-quality cable trays that meet industry standards. Follow these step-by-step instructions for proper operation and maintenance.
Machine Inspection – Check the rollers, cutting system, punching mechanism, hydraulic components, and electrical connections. Ensure all parts are secured and properly aligned.
Power & Safety Check – Connect the machine to the correct power supply. Test the emergency stop button and ensure all safety guards are in place.
Material Loading – Place the metal coil (galvanized steel, aluminum, or stainless steel) onto the decoiler. Adjust the feeding guides for smooth and aligned material entry.
Material Feeding – Carefully guide the metal strip into the rollers, ensuring proper alignment to prevent bending or deformation.
Parameter Setup – Use the control panel to enter the required tray dimensions, hole punching pattern, and cutting length. Verify settings before starting.
Roll Forming Process – Press Start, and the machine will gradually shape the metal into the desired cable tray profile. Monitor the alignment and adjust if necessary.
Perforation & Cutting – The automated punching system creates precise mounting holes, and the hydraulic cutter ensures clean, accurate cuts based on the programmed length.
Quality Inspection – Check the finished cable trays for correct dimensions, hole placement, and smooth edges.
Shutting Down – Turn off the machine, disconnect power, and remove any metal debris from the rollers and cutting area.
Routine Maintenance – Lubricate moving parts, inspect rollers and cutting blades for wear, and ensure all hydraulic and electrical systems are functioning properly.
By following these steps, you ensure efficient production, high-quality cable trays, and long-term machine performance.