1. Machine Setup

Inspect the Machine – Check the rollers, cutting system, electrical components, and fastening systems for proper alignment and functionality.

Power & Safety Check – Connect the machine to the correct power source. Test the emergency stop function and ensure all safety features are operational.

Material Preparation – Load the steel coil (galvanized, cold-rolled, or stainless steel) onto the decoiler. Adjust the guiding system for smooth and accurate material feeding.

2. Step-by-Step Operation

Feeding the Material – Carefully feed the metal strip into the entry rollers, ensuring proper alignment to prevent defects.

Setting the Parameters – Use the control panel to set the keel’s width, thickness, and length. Confirm all settings before proceeding.

Initiating Roll Forming – Press Start, allowing the machine to progressively shape the steel into a W-profile reinforced keel. Monitor for consistency and make adjustments if necessary.

Punching & Cutting Process – If required, the automated punching system creates holes for assembly, and the hydraulic cutter trims the keels to the programmed length. Ensure precise and clean cuts.

3. Post-Production: Finishing & Maintenance

Quality Check – Inspect the finished W-keels for dimensional accuracy, smooth edges, and uniform structure.

Shutting Down – Turn off the machine, disconnect power, and clear any metal shavings or debris from the rollers and work area.

Regular Maintenance – Lubricate rollers, check cutting blades for wear, and inspect electrical connections to maintain optimal machine performance.

By following these instructions, you can achieve high-quality production, ensure smooth operation, and extend the lifespan of your W Shape Keel Reinforce Steel Roll Forming Machine.